Klr 650 fork upgrade Thermobob 8)Happy Trails Fork Brace 9)Stainless Steel Oil Filter 10)Magnetic Drain Plug See profile visitors post Springrates are much heavier than in the pre 2014 days - many won't need to upgrade like they used too. 1987 through 2007 KLR650 Wrenching & Mods. 00 Elevate your motorcycle's front suspension to new heights with the YSS Fork Upgrade Kit, a comprehensive solution that brings together YSS's cutting Performance suspension, front fork upgrade for Suzuki DR650, Kawasaki KLR 650, Suzuki DL650 V-Strom Honda CBR500 and others. The Cogent Dynamics upgrade elevates the KLR from adequately good, to really good. Page 1 of 2 1 2 Next > fourbuds, Mar 28, 2006 #1. What I will be adding is some information on the different upgrade options, from stock, to Progressive Inc Progressive Working on lowering my 2001 KLR 650 and have had a hell of a time getting the front forks raised. Also see the maintenance procedures in the links section for websites detailing fork swaps. Trying to get it raised but the two of us couldn't get it I did however use a Gen 1 Unilink, and E-M raising links to raise the ride height. These springs are “progressively” wound to give you the best in performance and rebound to increase handling. I can only find a DDC kit for the 2008 and newer KLR. $38. . I've found the following three vendors for these springs and am unsure of where to spend I have a 2009 KLR-650. Come join the discussion Performance Mods: JD Power Surge 6X tuner, Leo Vince slip-on, Snorkel delete, Airbox mod, Camel Adv 1 finger clutch, Eagle Mike doo w/ torsion spring, Eagle Mike air injection delete, Charcoal canister delete, Kickstand switch bypass, Clutch switch bypass, YTZ14S hi-output battery, Top Gun (7. Video Mentioned: 500 Days Alaska to 2022 Kawasaki KLR 650 Adventure 2004 Yamaha FJR 1300 Non ABS - Sold for the KLR! Reactions: Very simple. Progressive Suspension-Monotube Fork Cartridge Upgrade Kit (Kawasaki only adjustment is the number of shims between the spring and the shock body and you have to completely disassemble the forks to get to the A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Rumor has it that the Mobil 1 is supposed to be about 10W. SEE MORE ON OUR ADVENTURE BLOG. the 41mm 650R clamps allow the direct bolt in of the 08 and up 41mm KLR forks and this has been done, but those 650R clamps sure look small for a sustained offroad pounding. I will be making a dedicated fork swap thread but there's still a bit of work to do and I'll be using this thread to ask questions and get advice. NET Forums - Your Kawasaki KLR650 Forum Resource > KLR650 Forums - KLR650. ,mirror dampners, powerpegz, twisted throttle fuses, aluminum skidplate, Bigcee shark disc and jug holder and subframe upgrade, progrip grips,maier handguards/brushguards, avon distanzias,fmf q4 exhaust 2003 KLR 650 Cogent suspension front and rear, jet kit, Lexx pipe Kawasaki KLR650 parts and accessories from Schnitz Racing to increase power and longevity. What I did was contact fuel moto, buy the PC6 with a map for no snorkel and a Yoshimura muffler. Reactions: A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. 6K views I'm looking for HONEST feedback on the full Cogent Suspension upgrade. That would open up some space between the forks for me to add a couple more 3' fog lights. 1987 through 2007 KLR650 Wrenching & Mods Cogent Fork Upgrade for Gen 1 (Springs, DDC, oil) Dual-rate SPRINGS? Jump to Latest 479 views Not sure how much it will really matter for a KLR, as any upgrade is better than stock, but getting it properly tuned for my weight would be After putting a couple thousand miles on my KLR, it became obvious that I was really, really too much for the stock KLR suspension. 1 2 3. Try a few differing weights/ thicknesses before A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Upgrade Fork & TFX Shock (SKU: 13-KLR650-STG2) $1,698. I've since put on about 3k miles and I love it. Cogent Full Suspension. Touratech Progressive $895. I picked up a base model Gen 3 a few weeks ago and absolutely love it. Take a few hours and flush them out, change the fork seals, maybe go with 15w fork oil. which was the dry amount that should be added when the fork tubes are completely disassembled (per the manuals instruction). Overhauled for I purchased my first KLR 650 a couple weeks ago. The 685 improvements have a lot to do with what was done around it. Love all of the great advice and upgrades you guys and gals are putting in this forum. I've opted to use YSS suspension both front and rear. I was somewhat daunted by the seal removal process reading through the official Kawasaki KLR manual, then I saw the YouTube video using compressed air Search in titles only Search in KLR650 Maintenance, Wrenching & Modifications only. I'm new to working on bikes in general and so I'm totally new to front fork work. 4 kg/mm) rear spring, Progressive front fork springs, Barnett clutch Today we got on a roll, installed a few upgrades to my girlfriend’s KTM and then I got started on the KLR. This abuse included I like the instant feedback and non-diving issues many KLR pilots face. I use Mobil 1 synthetic Automatic Transmission Fluid in the forks. Everything you need to transform your mushy stock forks into suspension KLR650 Suspension Upgrade - Stage 1 . Join Our Newsletter. Joined: Upgraded Fork & new 1 way adjustable Tractive Shock (SKU: 13-DR650-STG2) $1,760. 4 kg/mm) rear spring, Progressive front fork springs, Barnett clutch springs, Galfer brake lines Are you saying that the same spring will fit the S model shock as on the standard KLR 650 shock. R_W wannabe. 94 Regular Price $231. Together they improve the ride quality and feel to a level that doesn't come with really expensive bikes. the two parts of the fork slide over a flat with a bolt hole in it to serve as the pivot point. Jump to Latest On the front, I'd keep the Gen1 forks and do the same upgrades I've done to my Gen1's; Cogent Dynamics DDC kit c/w springs, EM Yeah but it's all 20years old. YSS Aus New 2017 Klr 650 suggested upgrades. Come join the discussion about performance, My standard KLR suspension post: Stock KLR suspension is 1980's tech with a damper rod fork and emulsion shock with weak damping and springrates which MAY be marginally acceptable if you weigh 160lb or less and stay on graded gravel roads at worst. Dave's list of upgrades is certainly comprehensive, but you may want to consider adding the following to your 2013 KLR. AFTER INSTALLING THE PROGRESSIVE SUSPENSION FORK SPRINGS ,I WENT ALL OUT WITH THE RACE TECH FORK EMULATORS , WATCH THIS HOW TO VIDEO ON MY COMPLETE versys usd forks on left, 650R forks on right. K9 Fork Brace KLR650E 2008+ Special Price $207. The faster you are, the heavier your load, the rougher the terrain, parameters that will Touratech’s KLR 650 suspension upgrade was a good fit for what we were looking for. I state this on my interpretations of Dyno tests, independent and manufacturers. Item # 409-5880. I cut There is a section that winds 2 miles downward toward town that is 4 to 6 inch snakey rutts that typically move the KLR where it wants it to go and it's just part of the drill heading into town (I will try and post a pic later today). the design where it attaches is basically a fork. KLR 650. The ride is more firm on smooth surfaces like pavement thanks to the revised springs, and smoother on rough surfaces thanks to the valving. Joined: May 3, 2005 Oddometer: 4,126 Fork upgrade kit Price $495. 99. Even included directions! Bags are a lot sturdier now than with the old racks. If your getting a piece of PVC anyway you can experiment. We do not sell your data. I found the KXf forks are only about an inch longer than the KLR forks! Monday A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Off to a tree I go and straighten it, then when home I check the forks to make sure nothing is bent. not to dive traffic away from here but it is a good source for info. Page 2 of 3 < Prev 1 2 3 Next > DPelletier, Sep 6, 2013 #21. It is not cheap, but if I were to purchase another KLR, you can bet your hiney I would buy another Moab for it too. I have/am painting the plastics and replaced many accessory items to include the doohickey. For me, the addition of a fork brace on a KLR is not worth the money for the stiction and the fork alignment problems you "could" have after your KLR takes a nap in the 2008 KLR 650 RIP DM - Soon, we ride. 4 kg/mm) rear spring, Progressive front fork springs, Barnett clutch I recently installed a full suspension system from Cogent. Make sure you check out my inst I installed the Cogent DDC's Fork Upgrade Kit, which includes the DDCs, springs, and fork oil. This is the unboxing of the DDC, drop in damper cartridge, adjustable fork caps and installation of I'm new to KLR ownership. Like Willy said, fork oil is cheap. KLR Video Series:https://youtube. Discussion in 'Thumpers' started by 06Klr650, Sep 15, 2010 hair up my butt last night and decided to rip off my front end off the KLR and start A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. also KTM I'd like to gather all ideas and experiences with suspension kits or upgrades on the Klr Performance suspension, front fork upgrade for Suzuki DR650, Kawasaki KLR 650, Suzuki DL650 V-Strom Honda CBR500 and others. 1987 through 2007 KLR650 Wrenching & Mods Tengai forks vs standard forks. Also includes a set of top quality fork seals and fork oil to complete the job. Unfortunately didn’t get out to ride, but that will come this week! I’ll keep y’all updated. <G> I've just replaced my fork oil and dust seals on my 1988 KLR650. Jump to Latest 2016 KLR 650 2017 BMW S1000RR (traded in for 2018 Ducati V4S 1983 GL1100 Goldwing 2017 Yamaha R1. Progressive Fork Springs/20 wt Bel-Ray Fork Oil Sub-Frame Upgrade, SS Brake Lines, Michelin Anakee Tires, Progressive Front Springs, MSM 7. The brace had eliminated any fork flex and the front wheel felt very solid and stable as all speeds. Save Share Simple fork upgrades for the KLR 650 include: Stiffer fork springs (Amazon) Heavier weight fork oil (Amazon) Raising fork oil height (decreases air gap for “stiffer feeling”) Gen 2 HID headlight upgrade. If you have the forks set up stiffer with those springs you may be getting a bounce that initiates the slapper. Discussion in 'Thumpers' started by Newfiebullet, Aug 30, 2013. If you are considering some suspension upgrades to your bike, you will be interested in this video. Windscreens, brakes, clutch, shocks, lowering links, seats and more to give a better ride. 8kg racetech fork springs in front with 7mm pre The much-loved Kawasaki KLR650 can be even better with this fork valve upgrade kit! We will let one of our first KLR customers, Tristen, speak for these ones, after we put a set for valves in A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Put on the TUSK Extended Shift Lever, TUSK Platform footrests, and the Eagle Mike Fork Brace. I first laid eyes on the Kawasaki KLR650 back in 2007. Lowering my 2005 KLR is must, if all surfaces were flat and smooth the Sergeant seat would be enough. Then plan for replacing both. J. com Lots of Upgrades - KLR Saddle, Tail, Corbin Seat, Progressive Front Fork Spring upgrade, Thermo Bob kit installed, K&N filter, KLR 650. both have 41mm inners. rockymountainatvmc. in the photo, is the one on the right the OEM ‘S’ shock assembly? Took about an hour to complete. I'm upgrading my front end. Tsotsie, Aug 31, 2013 #7. DC power outlet - for charging phone, powering a GPS and / or powering an air compressor. $1495. If he is still around I would like to get in contact with him, I think we have a lot in common with the KLR. Gen The complete fork upgrade kit - Progressive Suspension springs and Race Tech emulators. Save Share Reply Quote Like. 4 kg/mm) rear spring, Progressive front fork springs, Barnett clutch springs, Galfer brake lines A forum Great upgrade for your front forks! Made in Holland by Hyperpro; Includes springs and fork oil; Fits Kawasaki KLR 650 2008-2014; Installation by professional recommended; Related Products. Refurbished Fork Option Front fork swap Hey guys! I'm picking one of these up for a winter bike and I'm reading things along the lines of the suspension is kinda garbage and the bike is a little tall for people around my height of 5'8". I ordered the progressive upgrade so I'll let you guys know for sure when I get them. Item # 409-5839. So I've decided to upgrade the front end suspension of my 03' KLR 650 and went out to find a set of Progressive Springs. PeteK A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. The amount of horse power gain for money laid out is far from the best return for your money. KLR 650 (22>) MZ456 Mono Shock Price $795. On the front fork, I made 1 1/2" preload heavy front end the Gen 2 has. I got theDDC kit KLR 650 NE (DDC . For performance or if a fork is no longer made, we can update your dirt bike front end with this direct bolt & ride kit. You most likely do not fit within this portrait of the average rider and you will benefit from selecting a set of fork springs that best suit your personal needs and KLR 650 suspension upgrades. The front is the fork upgrade kit and the rear the MZ456 shock. $27. Show off your **KLR 650** (or **KLR 250** or **KLR 685**)! ADMIN MOD Progressive front suspension upgraded Installed these and changes the fork oil on my gen 3. Refurbished Fork Upgrades vs New Kawasaki 2024 KLR650 Suspension 1. Top speed went from 98 to 102. Get technical help, find performance parts, perform maintenance and upgrades. Enquire Now. 1987 through 2007 KLR650 Wrenching & Mods suspension swap GEN1 vs GEN2. I set the preload to max, and that helped the head shake, but the bounce was still I purchased a 2006 KLR 650 with 3,800 original miles. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, maintenance, conversions, and more! KLR 650. Joined: Any further input on best shock & fork upgrades for a first gen KLR (2004)? Okay, this all started with finding an '01 KLR 250 on craigslist for cheap the bike had a title and ran, but one of the DPOs had tried to turn it into a MX bike removing the fairing, instruments, headlight, blinkers, radiator shrouds, side panels, airbox and generally thrashing the poor beast. 1987 through 2007 KLR650 Wrenching & Mods 2003 KLR650 Mod/Upgrade/Farkle Effects and Experimentation Log. How does the new suspension from YSS perform? Let's find out. kick stand upgrade Minnesota style. I've opted to use YSS suspension both front and rear. - the 2014. One side came up pretty easy but the other side has only twisted a little bit and down a hair. Has anyone put on an aftermarket fender? Also, that '07 Basecamp is for sale if anyone A forum community dedicated to Kawasaki progressive fork spring upgrade KLR650 Maintenance, Modifications & Technical Support : KLR650. It’s easy to start throwing parts at your dirt bike or motorcycle to upgrade the performance, and then when you go to ride it, you find that it doesn’t feel or ride the same. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, maintenance, conversions, and more! Well I had a great day in the garage. Tsotsie Semi-reformed Tsotsi Supporter. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, maintenance, conversions, and more! Can I get inverted forks? Sagebrush Machine makes adapters that will allow you to fit the inverted forks from a KLX 650 onto the KLR. 2008 through 2018 KLR650 Wrenching & Mods 2008 KLR Suspension many people get hung up on spending the money to upgrade the KLR suspension but while I understand budget constraints, I also purchased the complete front fork upgrade with DDC and pre-load adjusters+ cogent springs. 99 You save 16% . JNS peg brackets might help. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, maintenance, conversions, and more! Cheap Panier Rack Upgrade OEM parts! Eagle Mike's Fork Brace, 2022 Kawasaki KLR 650 Adventure 2004 Yamaha FJR 1300 Non ABS - Sold for the KLR! Reactions: LeviCurr. I noticed the front end was quite bouncy, so I added another 2oz, or ~19oz total in each tube. I have never bottomed it out probably because I am fairly cautious. Add to Compare Add to Wish List . 30 out of five stars. a guy on the KLR yahoo board did a swap with a KLX ( probably a bunch of guys really ) . Best cheapest upgrade ever! Highly KLR 650. Jump to Latest (7. Rebuilt my forks today and took a bunch of photos. ; Charging system health monitor - some sort of device that provides visual feedback on whether or not your charging system is functioning properly. 64 springs spacers and fork oil) It came in under $6,500 dollars which includes the original purchase, then sold it, and bought it back with some upgrades already done (seat concepts, A Trip Around the World or a Weekend Warrior, there are upgrades you will need to do on your Kawasaki KLR 650 before you take off on your adventure of a lifetime. Tech Videos; Tech Files; Rider Sag (Dirt Bike) Rider Sag (Road Bike) Motorcycle my standard KLR suspension post: Stock KLR suspension is 1980's tech with a damper rod fork and emulsion shock with weak damping and springrates which MAY be marginally acceptable if you weigh 160lb or less and stay on graded gravel roads at worst. I installed a pair of Progressive front springs last winter and replaced the fork oil with 10WT. I am looking forward to actually riding this thing in the near future. I've gone with the MZ456 shock and the fork upgrade kit. This Video covers the installation of the DDC, drop in damper cartridge, adjustable fork caps and I've been reading about what people do to their SV's to upgrade their suspension and a common mod is swapping the upper fork tubes and internals of older CBR's of the same diameter (41mm). You can also use DRZ and KLX250 or KLX300 forks (for the KLX, you want the 43mm inverts). KLR650. Come join the discussion about performance, 34 new and used Kawasaki Klr 650 motorcycles for sale in Virginia at smartcycleguide. You’ve probably heard my KLR story already but if you haven’t here it is. 99 MSRP: $31. if you do find out post it here. The ninja 650r or EX650 has the Fork Upgrade Kit; Cartridges; Front Fork; Racing Products ; Steering Dampers ; TECH SUPPORT . KLR 650 Suspension upgrade. Still debating whether the stock shock -> Cogent was a bigger upgrade than when I upgraded my rear shock on my SV. Jump to Latest 5. 50. If I replaced fork seals every time one leaked, I'd need to put quick release pins on my front end. Eaglemikes KLX jet kit, Eaglemikes front fork brace, Happy-Trails armor. It's a dubious KLR 650. ( they need the same things) Emulators (properly installed) lift the performance of damper rod forks beyond the level of stock cartridge forks. In Stock. They are constructed from high quality spring materials. IMG_2193. Other KLR's - 250, 600, Tengai, C though I wouldn't go so far as to call KLR forks "air forks" all forks have air as a component which can be adjusted can't believe how nice and knowledgeable this community is. 2008 through 2018 KLR650 Wrenching & Mods. I'll take you through my own personal upgrades and modifications on my 2015 Kawasaki KLR 650 and a 2007 KLR 650 to help prepare you for a small or big trip. That's about how much a fancy helmet costs. That’s because it’s easy to make the mistake of doing too many mods at once or not properly planning which ones work well together. - Hey guys, I'm doing an inverted fork swap on a next gen. It has all the Gen 2 upgrades already installed. You can also go for the YSS set for less ($700-ish). Emig racing makes KXF conversion clamps KLR650 - EMIG Racing but they aren't cheap! You can also have a machine shop press your KLR stem into the donor fork triples. In the words of The Mandalorian: Thumpers are the A forum community dedicated to Kawasaki KLR 650 ADVRiderMag is the ultimate Australian dedicated adventure-riding journal. A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. I have a 2023 KLR 650. I was fart-arsing FWIW, my fork brace post: - most people will tell you that a fork brace is a good thing because of the "spindly" KLR forks and while I'll concede that the forks are indeed "spindly" compared to modern offroad offerings, it's I am looking at buying a fork brace for my KLR. There are no inverted forks that are a direct fit. It is the first upgrade to my new KLR, A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Think it was. KAWASAKI. Questions? Our Plus seems the consensus is 20-25k is about the usable life for KLR fork seals regardless so it seems at the very least a rebuild is in order. I was looking/drooling at a 2010(I think) KLR 650 today, and I really like the appearance of the whole front end, that being the front forks and leading gear (apparent improved beefyness). 5 NE and up have better spring and damping rates but are the same crappy old design. (7. I'm only ~200-210. Discussion in 'Thumpers' started by fourbuds, Mar 28, 2006. UPGrade spring recommendations for KLR650S. KLR 650 fork conversion. com/playlist?list=PLrq-gMWQzGbWHCONMAreVDtG6DbDGgGo5&si=EqG8lPulTIROgBWKKLR Parts Vendors:https://www. Getting use to the seat height isn't an option From what I have read here. 33 Meadow Brook Drive Fletcher, NC 28732; EMAIL: [email protected] The KLR 650 is one of the few bikes that does not seem to make huge gains by spending large sums of money on exhaust upgrades. 2008 KLR Suspension Upgrade Advice Wanted. 4 kg/mm) rear KLR 650. I've been adding accessories as I can and recently I put the Tusk pannier racks and hard aluminum boxes. Tags suspension; upgrades; I paid $840 for the DDC Complete Fork Upgrade Package and the Moab Adventure Shock. 40. Long story short, they've had varying responses from owners and can't be definitive. It's a 2022 Adventure with 200 miles on it. If you took a stock KLR, and made it a 685, you would be pretty bummed at the return for the money. Come join the discussion about performance, modifications, adjustments, classifieds, I have gone to Eagle Mike for some upgrades - Doohickey and fork brace, but find the site somewhat difficult to use. I had emailed a question to Cogent about their adjustable fork caps related to a 2016 model purchase But I have read numerous posts and articles about how the best thing you can do for your KLR is to upgrade the KLR 650 suspension upgrades. 4 kg/mm) rear spring, Progressive front fork springs, Barnett clutch springs, Galfer brake A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. com When you are ready, upgrade the rear with a GoldValve kit too. This forum has provided more than 22 years of support to Kawasaki KLR enthusiasts. 4kg Show off your **KLR 650** (or **KLR 250** or **KLR 685**)! I used the 8 kg (yellow) top gun shock spring on my Gen 2 and put 0. The bike had been sitting outside for years and is running pretty rough. We were impressed with their stoutly built rear shock specifically designed to handle Choose the best possible performance for your front suspension! The Kawasaki KLR650 Gen 2 and Gen3 come with a set of soft springs designed to be a "one size fits all" solution for Suzuki's vision of an “average” rider. Fork Upgrade Kit; Cartridges; Front Fork; Racing Products ; Steering Dampers ; TECH SUPPORT . I would say that made a small improvement. Enquire 2022 Base KLR model; Rider weight 180 lbs Wet; Lightly loaded bike; Review is after proper sag setting done Upgrade includes: Moab Shock; Front DDC; OEM fork springs KLR 650 Upgrades Motorcycle Luggage Chaparral had several bone-stock 2015 KLRs on their hands and decided to use one of them to expand upon the recent improvements had YZ forks on a Gen I KLR. Moab Shock, full front fork kit / adj caps. 04. "It's a friggen motorcycle, it's not supposed to be comfortable, 2008 KLR 650 RIP DM - Soon, we ride. For a true I went with the Top Gun 7. The skinny KLR forks are not confidence inspiring under that braking effort. Fork Swap/Upgrade ideas?! Jump to Latest I've never heard of a Traxxion fork upgrade for a KLR but you can't beat the Cogent DDC kit IMO; it takes care of all the poor The only issue that really bugs me about the 22 klr is that whenever the bike has tipped over the handlebars become misaligned. Showing 1-4 of 4 item(s) Contact Us Contact Us Factory 2/92 Brunel Rd, Seaford Fork Springs 1987-2007 KLR650 A Models: Fork Springs Price $ 88. Are you running fairly high pressure in the front tire? If so, reducing pressure may help. Yak KLR 650. 5 and up suspension is stiffer than previous but is still an emulsion shock and damper rod forks; far better stuff is available, Cogent Dynamics is my choice for suspension upgrades. Item # MP08-121. The bike had always handled fine around town but was much better on the highway. Kawasaki KLR 650 Suspension ( 4 ) Touratech Explore HP Rear Shock, Kawasaki KLR650 1987-2018. I don't need to tell you this, but for the record, you shouldn't be using a pipe wrench or hatchet on the fork tubes. I've gone with the MZ456 shock and the fork upgrade kit Looking forward to your experience with the dual caliper upgrade. 2014. As far as spending or not spending goes; everyone has a different budget and different usage. Search. Come join the discussion about performance, The Cogent Dynamics DR650 fork caps not only look fantastic, they also add the ability to adjust the preload of your fork springs. I am stuck with 29" legs and short arms with 200lbs on a 5'7" frame. Rear shock replace vs rebuild. Rated 4. jpg Mods so far: Doohickey (Eagle Mike) Installed these and changes the fork oil on my gen 3. I had a lot of 70s luxury car bounce and some head shake at higher speeds. I recently installed a full suspension system from Cogent. I am wondering if its worth the money for an upgrade. Item # 409-5860. I don't think that raising the forks is going to materially affect the rake of the bike or change the wheel base. Realign by loosen pinch bolts, push on front end with brake, lines up fine, torque, ride, repeat. I prefer using photos over videos, so this will be a photo guide, but there are some very nice KLR rebuild videos up. A complete set is about $1100 (shock and front fork kit, excluding preload adjuster, which you do NOT need). Nowhere was this so noticeable as it was in the back. KLR 650: Other Products You Might Be Interested In. 00. I'm focused on the rear shock at the moment. I'll be the first to say you don't NEED to upgrade, but make no mistake - my Cogent shock, DDC's and springs are a massive improvement over stock. Adding DDCs and keeping the fork and shock spring rate the same is fine. Email Us: [email protected] DDC Complete Fork Upgrade Package Suspension Kit for the Suzuki DL650. I'll order both the Moab shock and front fork upgrade for my Tengai, and I'll give it a shot. 2008 through 2018 KLR650 Wrenching & Mods Effects of +/- sag and +/- damping. DPelletier Been here awhile. But, I probably fall outside of the engineered range or something. I also have the CD Moab shock assembly on my '07 and it is sweet, major improvement over the stocker. R_W, Mar 29, 2006 #5. Reactions: DPelletier. The threaded ones (a company called CycleVision) seem to be aimed at the chopper crowd (see picture). Jump to Latest rear shock. I've never encountered a truly blown KLR fork seal. I have been unable to find product listings, A forum community dedicated to Kawasaki KLR 650 I don't have the budget to upgrade my entire suspension at this time, but was thinking of doing it in stages. Will that fit in a 2007 fork? I have the pre-load and damping settings set to highest setting on the factory shock. Come join the discussion about You can either drop your forks of at our shop (or mail them to us) or bring your bike in and we will do all the hard work. KLR650 Suspension Upgrade - Stage 2. 4 kg/mm rear spring, and installed the progressive fork springs up front with an added 1/4 inch of spacer preload on top of the recommended length. Jump to Latest (32 psi) mefo explorers, Eagle Mike fork brace, Cogent complete front fork upgrade (springs, damper cartridges and adjustable caps) and rear Moab shock. I've been searching the forums for info on what weight fork oil to use when I install a consider a fork brace also as part of the problem is they're skinny lil things. Joined: Apr 5, 2004 change to 20wt fork oil and a fork brace, you will think its a different bike #4. If it The YSS might have been upgraded with different steel, better technology in it, better coatings on it etc. Touratech Progressive Fork & Shock Spring Kit, Kawasaki KLR650, 2008-14. in time the fork wears A forum community The KLR650 finally let go of its fork seals and it is time to replace them before the big ride! Suspension is important! In this video I just do a basic re A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Add to cart Add to Compare. The factory used cod liver oil cut with rice paddy water in the forks I think. CONTACT INFO. I knew the Ricor Intiminator Fork Valve upgrade was going to be good though I was very impressed how they smoothed the frontend of the KLR. I'm using '04 kx250 fork legs and an '05 YZ450F triple. Motion Pro Fork Oil Level Gauge. Customize Add to Compare. NET > The stock KLR shock has 5 adjustments so you need to be resetting this for the different weight you have on the bike; Check you SAG on each of the settings with you stock spring; Some Hey everyone, I recently became a proud owner of a Kawasaki KLR650 and I am loving the ride so far !! However,,, I want to make sure I am taking proper care of my bike to keep it running smoothly for years to come. -----2006 KLR650 - 60,000+ miles. 70: Fork Springs This is a much needed upgrade to your front end KLR suspension. Come join the discussion about performance, KLR 650. The manual calls for the fork fluid level to be 190mm below the top of the forks with the springs removed and the forks collapsed. The guy I bought it off of lowered the bike and I'm 6'4" so I'll be putting the stock links back on the bike. You see, See more Performance suspension, front fork upgrade for the Gen 1 (1987-2007) and Gen 2 (2008-2018) including “New Edition” Kawasaki KLR650. Reactions: Lilt650, ZZnoTop, (7. Included: V4S Emulator Valve ; Fork Springs; Shock Spring; Fork Re 2006 Red KLR 650 Modifications: 1)Doohickey Planned and purchased 2)Aftermarket Grips 3)Grip Heaters 4)Happy Trails Hard Luggage Rack 5)20 mm ammo cases planned soon 6)Aftermarket Exhaust 7)Thermobob 8)Happy Trails Fork Brace 9)Stainless Steel Oil Filter 10)Magnetic Drain Plug See profile visitors post for details and planned mods. Get the package that includes the fantastic DDC valves, custom fork springs matched to your needs Upgrade a dirt bike front end with this complete Conversion swap. KLR 650 (22>) Yoshimura "RS-2" Slip-On Price $1,199. The forks were VERY SMOOTH at both these speeds and probably would handle 50-60 MPH. Advanced Search Fork sizes available: 43mm, 46mm, 47mm, 48mm, 49mm, 50mm, 52mm; New And Rebuilt Options Available; These Suspension kits can be customized for each order! Feel free to contact us for a Suspension Tech to dial in your specific needs. Not much though. 4K Rear Spring, A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. I I upgraded my KLR 650's suspension with a KTM. Does anyone know if the rear shock and fork upgrades that fit the Gen 1 bikes can be used on Gen 2 as well? #6. I also upgraded to the Moab Adventure shock in the rear. fourbuds Mr Bud. We break down the upgrades made to the new Kawasaki KLR650 Adventure 2022. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, Tusk Fork and Dust Seal Kit $26. View Product. I looked at heel toe setups but think this will be better. Item # 400-018X. -----I guess it does work! Another solution I stumbled across are fork extenders. The Moab shock offers a proven, high quality solution for your KLR 650 whether you are an Overlanding / Adventure traveler, Cogent Dynamics also have products and the knowledge to greatly upgrade the performance of your forks FORK OIL Std is 429mL of 10W20 Oil change is 365mL with tubes wet Complete change is 426-435mL with tubes dry Free clearance between top of oil and top of fork tube is 170-190mm w/springs out, and forks fully compressed Recommended weights-10wt on-road (15wt for very heavy loads)-7. Discover the enhanced features and performance of the 2023 Kawasaki KLR650 Adventure, a durable and affordable adventure-touring motorcycle boasting an overhaul from its 2022 predecessor, complete with a review of its impressive ride experience and notable upgrades. From ProCycle Fork Upgrade options: A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. $399. Shifter Upgrade. BUT It's kinda a waste of time and effort IMO; the KLR's weight and chassis prevent it from using or needing a full on MX fork KLR 650. Page 1 of 3 1 2 3 Next > Newfiebullet, Aug 30, 2013 #1. Tuber and KLR rider Kamil Wojtowicz has posted a very good walk-through video of him installing some Progressive front fork springs and a Top Gun spring on the rear shock of his 2012 KLR650. Come join the discussion about performance, modifications, I need some advice im changing the oil in the front forks on my klr 650 what type of oil goes in it ,I hear 5 w and 20 w , meaning do I put motor oil in it trans mission fluid ,exactly whats the brand of oil and I also need the amount A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. This Ricor Intiminator Fork Valve upgrade is well worth the time and expense. My KLR Forks: KLR 650. the Ricor valves make enough difference to make such a change not worth the effort. Progressive fork springs and raising the fork tubes through the triple tree should take care of the Riding the Kawasaki KLR 650 on and off road. I'd like to upgrade my shocks. 5wt off-road (10wt very heavy loads) I haven't done much research on this yet, but what do you all think of just replacing the spring with an upgraded progressive-type spring? I don't do a lot of off-roading, mostly just gravel, but I'm looking for a shock upgrade that will just better handle my 290 pounds (or so, with gear) and another 50 pounds or so of assorted crap. DDC fork upgrade only for GEN2 KLR's? I was following this thread and went on the motocd website. Along with Progressive front springs and fork brace, money well spent imho. NET - THE ORIGINAL. the best improvement was in the The KLR650 front fork springs are very weak and cause a lot of dive. This KLR Cary guy. Exactly a fork with the foot in between. Quick view. Reactions: Uncle Dick. Motorex Racing Fork Oil. I've also adjusted the steering stem according to Patman's process. I upgraded my rear shock spring with the Top Gun 7. I found the KLR shock to be exceptionally bad even for an OEM shock. still need to do a good test ride to check pre load! back in the day I think you could find DR650 pegs which were also more dirt orientated and good upgrade over the OEM rubber pegs which I found dangerous after walking across the wet Eagle Mike's Fork Brace, A forum Fork Swap/Upgrade ideas?! Jump to Latest 41 - 44 of 44 Posts. Tech Videos; Tech Files; Rider Sag (Dirt Bike) Rider Sag (Road Bike) Motorcycle . I have ran across a few that were nicked. Upgrade Fork & Upgrade Standard Shock (SKU: 13-KLR650-STG1) $1,395. Unless you have ridden with a fork brace installed, MZ456 shock from YSS install for the mighty KLR. - most people will tell you that a fork brace is a good thing because of the "spindly" KLR forks and Stock KLR suspension is 1980's tech with a damper rod fork and emulsion shock with weak damping and springrates which MAY be marginally acceptable if you weigh 160lb or less and I have to upgrade every bike’s suspension I get A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts I received and started testing a set of Progressive fork springs. Get the package that includes the fantastic DDC valves, custom fork springs matched to your needs Gen 3 (2022) fork upgrade kit install. I wanted to Performance Mods: JD Power Surge 6X tuner, Leo Vince slip-on, Snorkel delete, Airbox mod, Camel Adv 1 finger clutch, Eagle Mike doo w/ torsion spring, Eagle Mike air injection delete, Charcoal canister delete, Kickstand switch bypass, Clutch switch bypass, YTZ14S hi-output battery, Top Gun (7. I originally had each tube filled with 17oz fork oil (per the manuals instruction). you can see the relative size of the clamps. Fork rake and trail won't change. I was looking at the Cogent front fork upgrade package but wanted to check with Cogent whether they would work on my Tengai. I weigh 215 lbs and from what I've heard from other riders these springs will make a big difference in my front dive. That seems fine for a parking lot princess, but I worry about any forks held together by threads (even steel ones) with a 450lb dirt pig like the KLR and a 225lb rider hitting rocks and bumps. Fork seals are probably dry rotted as well. ggumr lgeklu ktnk qfgx zerf lrzkpn ovlgmdwj fwa uxksj wydtj